11 May 2011

License Plate Bracket

The last thing anyone wants to stick on the back of their bike is an ugly old license plate but I don't think I'd make it too far down the road without one.  I used the same 1" x 1/8" flat bar that I made the rear marker light mounts out of to make a license plate bracket.  I kept it clean and simple and rounded the ends to match the marker light mounts.

Clean and simple.

Nothing clutters up the back end of a bike quite like a license plate.  I used
the old one that was left on the bike when I bought it to check the clearances.
I wire-wheeled the finish off to make it a little less annoying to look at.

08 May 2011

Building the Seat Plug #1

I'm a little short on cash for this project at the moment so I've decided to start working on the seat fabrication.  I've mentioned before that I wasn't thrilled with the seat that I purchased from BCR and I decided early on that I wanted to try my hand at building one.  Thankfully wood is cheap and I have all of the necessary tools to begin building a plug for the seat.  I'm going to use the BCR seat as rough guide for the style but I'm going to tweak some of the measurements a bit to give me a little more room under the seat hump for the wiring and electric bits.

I'm using 3/4" solid oak for the base and framing of the plug.
I had plenty of pine on hand from other projects but I wanted to go with something harder so I picked a few pieces of 10" wide oak boards at Home Depot.

I cut the tail curve using a router with a jig I made specifically for this project.
It would have been nearly impossible to get a cut this clean with a jigsaw.
After a few practice cuts on some scrap wood to get the jig set properly I
ended up with a perfect 4" radius cut.  No sanding necessary.